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Laser cutting of thin sheet and electrical sheet

Laserschneiden

Laser cutting of thin sheet and electrical sheet

Fine and electrical sheets place special demands on the cutting process. Ultra-thin materials require the highest cutting quality. Complex geometries require precision at high cutting speeds. Depending on the production environment, flexible concepts are required — from manual operation to full automation. KIMLA laser cutting systems, combined with the expertise of ASKIAS, master these challenges.

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Materials such as copper, aluminum or low-carbon steels are used in thin sheet and electrical sheet metal processing. These materials are heat-sensitive and mechanically demanding. Combining KIMLA laser cutting systems high dynamics with maximum contour accuracy — even with material thicknesses below 0.1 mm. Linear drives with up to 6g acceleration and minimal heat input enable clean cuts, even with complex geometries. Integrated CAD, CAM and nesting ensure efficient and material-saving implementation.

Modular design, flexible use — KIMLA laser cutting systems adapt to any production process. From manual loading and unloading to fully automated operation, all stages can be implemented. In close cooperation with ASKIAS, modular concepts are being developed, for example with specially developed vacuum honeycomb tables. Despite individual configuration, the delivery time is only 16-18 weeks.

Whether it's rotor and stator plates for electric drives or precise lamellas for magnetic cores — KIMLA laser cutting systems are used wherever complex contours of thin material are required. The combination of high dynamics, cutting quality and stability is particularly effective when it comes to fine electrical sheets. Mechanical engineering, medical technology and sensor technology companies are already using this technology.

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Highest requirements, maximum control

Thin sheet metal and electrical sheet are among the most demanding materials in sheet metal processing. If you want to cut them precisely and reliably, you have to precisely coordinate the material, technology and application. KIMLA laser cutting systems start exactly where other systems reach their limits. In combination with the expertise of ASKIAS laser systems, laser cutting systems are created for high-precision applications.

Perfect for thin materials with complex contours

KIMLA systems are ideal for thin sheet and electrical sheet with material thicknesses of less than 0.05 mm to approx. 1 mm.

The advantages of KIMLA laser systems:

  • Clean, burr-free cuts without material deformation
  • Maximum precision even with delicate geometries at high cutting speeds
  • Consistent quality from the first to the last contour

Linear drives with up to 6g acceleration implement even complex cutting geometries precisely and quickly, without sacrificing contour accuracy.

Minimal heat input, maximum material protection

A finely focused laser spot and a well-thought-out cutting strategy ensure:

  • Minimal heat impact
  • Avoiding structural changes in electrical steel
  • Constant magnetic properties

Machine dynamics meet energy efficiency

Monolithic design, linear drives and fiber lasers with > 30% efficiency enable:

  • Up to 10× higher energy efficiency compared to CO₂ systems
  • Up to 70% less power consumption thanks to brake energy recovery
  • BAFA eligibility under certain conditions

Integrated software for continuous processes

CAD, CAM and nesting — all combined in one system:

  • Direct data transfer from design
  • Offset-free control for exact results
  • Automatic post-processing for complex shapes

Delivery time that matches the pace

Despite individual configuration, KIMLA delivers standardized systems in just 16-18 weeks. Made possible by a high level of vertical integration at the Częstochowa plant and close cooperation with the sales partner ASKIAS.

Modular design, flexible implementation

From manual entry to fully automated lines: KIMLA systems grow with requirements.

  • ASKIAS vacuum honeycomb tables for quick table changes and set-up outside the machine area reduce downtime
  • Automated sheet handling when loading new and unloading finished cut sheets
  • Solutions for every production depth and volume

A leader in productivity

The specially developed control system allows high processing speeds — without sacrificing precision or quality. Sophisticated machine access and optional automation solutions ensure quick set-up changes, short downtime and maximum utilization.

High precision

KIMLA laser cutting systems deliver consistent cutting quality — even with delicate contours and the smallest parts. The combination of focused laser optics and intelligent control minimizes tolerances and reduces waste — ideal for high-quality individual parts and series production.

Great machine dynamics

Accelerations of up to 6g, wobble-free operation, maximum contour accuracy: The monolithic design and linear drives enable highly dynamic processing of complex geometries. Even with abrupt changes of direction, the track remains stable and accurate.

YOUR CONTACT WITH ASKIAS

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that fits your application perfectly

Do you have any questions about our laser systems or are you interested in getting to know the systems in more detail? Get in touch with your personal contact with us right away.

Erik Hansen
e.hansen [at] askias.de
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